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3-in-1 Busbar Machine

Busbar Processing Machine

Reliable 3-in-1 Busbar Machine Manufacturer

As a 3-in-1 busbar processing machine manufacturer, Fenghua CNC completes all processes from equipment R&D, mechanical processing, complete machine assembly to final inspection before shipment in our own factory. By reducing intermediate links, we provide customers with more competitive factory-direct prices while ensuring equipment configuration and quality. According to different busbar specifications, processing requirements, and production capacity needs, we provide various configurations of 3-in-1 busbar processing machines and support customization of processing sizes, mold configurations, and electrical standards. Tell us your processing requirements, and we will recommend a suitable model and provide a detailed quotation.

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15+ Years of Expertise in Busbar Processing Equipment

Our 3-in-1 Busbar processing Machine Series

Fenghua CNC provides various 3-in-1 busbar processing machines, integrating punching, cutting, and bending functions. According to different processing methods, positioning accuracy, and production efficiency requirements, our 3-in-1 busbar machines are divided into standard type and automatic positioning type. The processing specifications range from 160×16mm to heavy-duty 300×20mm busbar processing, which can meet the processing requirements of different specifications of copper and aluminum busbars. If you have special requirements for processing sizes or accuracy, we can provide customized solutions according to your actual needs.

Standard 3-in-1 Busbar Processing Machine

The standard 3-in-1 busbar processing machine consists of three processing units: punching, cutting, and bending. Each unit adopts an independent hydraulic drive system, and the three processing units can work simultaneously. The bending unit is controlled by PLC, and bending parameters can be set through the touch screen to achieve precise bending processing. This series provides models with different pressures and processing specifications, and the suitable model can be selected according to busbar specifications and processing requirements.

Standard 3-in-1 Busbar Processing Machine Parameter Comparison

Parameter

MX-303KSSK/MX-303BSSK

MX-503BSSK

MX-803BSSK

Maximum punching force

400KN

500KN

800KN

Punching diameter range

φ4.3- φ34mm

φ4.3- φ34mm

φ4.3- φ34mm

Maximum punching width/thickness

160MM/16mm

260MM/16mm

300MM/20mm

Number of punching stations

6-station

6-station

6-station

Maximum bending force

400KN

500KN

800KN

Maximum bending width/thickness

160MM/16mm

260MM/16mm

300MM/20mm

Bending accuracy tolerance

±0.2°

±0.2°

±0.2°

Maximum shearing force

400KN

500KN

800KN

Maximum shearing width/thickness

160MM/16mm

260MM/16mm

300MM/20mm

PLC system

Siemens

Siemens

Siemens

Motor power

3×4 KW

3×5.5 KW

3×7.5 KW

Standard operating voltage

380V 50Hz

380V 50Hz

380V 50Hz

Overall dimensions

1780mm×1400mm×1400mm

1920mm×1560mm×1450mm

2060mm×1620mm×1680mm

Machine weight

1.5T

1.9T

2.3T

Operating language

Chinese/English

Chinese/English

Chinese/English

Automatic Positioning 3-in-1 Busbar Processing Machine

The automatic positioning 3-in-1 busbar processing machine is an upgraded version of the standard model. The three processing units of punching, cutting, and bending are respectively equipped with servo positioning systems. Each unit adopts an independent hydraulic system, independent touch screen, and Siemens PLC control system. Operators can input processing parameters through the touch screen to achieve automatic positioning during punching, cutting, and bending of copper and aluminum busbars, reducing manual measurement and positioning operations and improving processing efficiency and positioning accuracy. This series provides models with different processing specifications, and the suitable model can be selected according to busbar specifications and production requirements.

Automatic Positioning 3-in-1 Busbar Processing Machine Parameter Comparison

Parameter

NCZMXK-303-3-S

NCZMXK-503-3-S

NCZMXK-803-3-S

Maximum Punching Force

400 kN

500KN

800KN

Punching Hole Diameter Range

φ4.3 - φ34mm

φ4.3- φ34mm

φ4.3- φ34mm

Maximum Punching Width / Thickness

160mm / 16mm

260mm/16mm

300mm/20mm

Number of Punching Stations

6 Stations

6 Stations

6 Stations

Punching Servo Positioning Accuracy

±0.2mm

±0.2mm

±0.2mm

Punching Servo Positioning Length

0-1000mm (Customizable)

0-1000mm  (Customizable)

0-1000mm  (Customizable)

Punching Servo Positioning Width

0-200mm (Customizable)

0-300mm  (Customizable)

0-300mm  (Customizable)

Maximum Bending Force

400 kN

500kN

800kN

Maximum Bending Width / Thickness

160mm / 16mm

260mm/16mm

300mm/20mm

Maximum Vertical Bending Size

8×80mm

10×100mm

10×100mm

Bending Servo Positioning Accuracy

±0.2mm

±0.2mm

±0.2mm

Bending Servo Positioning Length

0-800mm (Customizable)

 0-800mm  (Customizable)

 0-800mm  (Customizable)

Maximum Shearing Force

400 kN

500 kN

800 kN

Maximum Shearing Width / Thickness

160mm / 16mm

260mm/16mm

300mm/20mm

Shearing Servo Positioning Accuracy

±0.2mm

±0.2mm

±0.2mm

Shearing Servo Positioning Length

0-1000mm (Customizable)

0-1000mm (Customizable)

0-1000mm (Customizable)

PLC System

Siemens

Siemens

Siemens

Positioning method

Automatic

Automatic

Automatic

PLC Controllers

3 Units

3 Units

3 Units

Touch Screens

3 Units

3 Units

3 Units

Motor Power

3×4 kW

3×5.5 kW

3×7.5 kW

Standard Voltage

380V 50Hz

380V 50Hz

380V 50Hz

Overall Dimensions

1780× 1400 × 1200mm

2000×1550×1300mm

2060*1620*1680

Machine Weight

1700 kg

1800kg

2300kg

Operating Language

Chinese / English

Chinese / English

Chinese / English

15+ Years of Expertise in Busbar Processing Equipment

Why Choose Fenghua CNC as Your Partner

When choosing a 3-in-1 busbar processing machine, you should not only consider the equipment, but also the manufacturer's production strength and service capabilities. As a professional busbar processing machine manufacturer, Fenghua CNC has in-house manufacturing and technical R&D capabilities. We can provide complete busbar processing solutions according to customer requirements and provide long-term support from equipment delivery to after-sales service.

01

Source Factory with In-House Manufacturing
Fenghua CNC is a professional 3-in-1 Busbar Processing Machine manufacturer in China. We have standardized machine assembly workshops, precision machining workshops, die manufacturing workshops, and professional inspection stations. From machine frames, steel plates, and hydraulic cylinders to processing dies, all core components are independently manufactured, including material cutting, welding, precision machining, and assembly. With no outsourcing or assembly from third parties, we ensure product quality, delivery time, and after-sales service from the source.

02

Professional R&D Team
Fenghua CNC has an experienced R&D engineering team covering multiple fields, including hydraulic systems, mechanical design, and CNC software development. With years of technical experience, we continuously optimize machine structures, control systems, and processing technologies to provide customers with more efficient, stable, and intelligent busbar processing equipment.

03

Complete Busbar Processing Solutions
Fenghua CNC has been serving global manufacturers of high and low voltage switchgear, power distribution cabinets, transformers, and electrical equipment. We provide complete busbar processing solutions according to customers' production requirements. In addition to 3-in-1 Busbar Processing Machines, we also offer CNC busbar bending machines, CNC busbar punching and shearing machines,CNC Busbar Chamfering Machine, and double-head busbar bending machines to meet different processing requirements and production scales.

04

Global Export Experience and Service Support
Our products have been exported to more than 30 countries and regions, including Asia, Europe, the Middle East, South America, and Africa. With reliable product quality and comprehensive after-sales service, we have earned the trust and long-term cooperation of customers worldwide.
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Busbar Processing Machine

3-in-1 Busbar Processing Samples Display

Take a look at the busbar processing solutions we have provided for customers over the past ten years, including busbar bending, cutting, punching, embossing, and twisting. We also support customization of busbar molds and busbar processing functions according to different processing requirements.

Round Hole

Oblong Hole

Chamfering

L-Shaped Bending

U-Shaped Bending

Z-Shaped Bending

Cutting

Embossing

Edgewise Bending

Twist Bending

Terminal Pressing

Busbar Processing Machine

What Our Partners Say About Us

Fenghua CNC has been engaged in busbar processing machine manufacturing services for more than ten years and has served many overseas customers. Customer reviews are more convincing than company statements. Please refer to the objective reviews from our satisfied customers.

The busbar machine equipment from Fenghua CNC perfectly meets our large-scale production demands. Equipped with user-friendly CNC control systems, the machines feature stable performance and ultra-low failure rates. All busbar processing equipment can be fully customized to match our various busbar specifications.
Procurement Supervisor of Thailand Power Equipment Group
Procurement Supervisor of Thailand Power Equipment Group
We have been cooperating with Fenghua CNC for nearly 5 years. Their all-in-one busbar processing machine has helped us reduce processing time by nearly 40%, with excellent equipment stability and fast after-sales response that exceed our expectations.
Italian Electrical Cabinet Manufacturer Production Manager
Italian Electrical Cabinet Manufacturer Production Manager

3-in-1 Busbar Processing Machine Buying Guide

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The first step is to determine the suitable equipment type based on actual processing requirements. If multiple basic operations such as punching, cutting, and bending are required, and you want to reduce equipment investment costs, a 3-in-1 busbar processing machine is an ideal choice. One machine can complete multiple processing functions, offering high cost-effectiveness and flexibility.

If the production process mainly focuses on punching and shearing, with higher requirements for processing efficiency and automation, a busbar punching and shearing machine is recommended. It is especially suitable for high-volume and standardized production.

For single-process applications, dedicated machines such as busbar bending machines, busbar chamfering machines, Additionally, a double-ended busbar bending machine can be selected based on specific processing requirements.
Select the appropriate machine model based on the width, thickness, length, and material type of copper or aluminum busbars. Ensuring that the machine’s processing range matches actual production requirements is essential for stable and efficient operation.
For small-batch and multi-variety production, equipment flexibility is more important. For large-scale production, factors such as CNC control systems, automatic feeding, and multi-station processing should be considered to improve production efficiency and automation levels.
Equipment selection should not only meet current processing requirements but also consider future product upgrades and changes in order volume. Machines with more comprehensive functions and stronger expandability can reduce future upgrade costs and provide long-term value.
Busbar Processing Machine

Busbar Machine Application Cases

As a professional busbar processing equipment manufacturer in China, Fenghua CNC has 15 years of experience in manufacturing busbar processing equipment. The equipment adopts Siemens PLC control system and integrates busbar punching, cutting, and bending functions. We can also provide customized busbar processing solutions according to customers' busbar specifications and processing requirements. With stable equipment performance and rich overseas service experience, our 3-in-1 busbar processing machines have been used in multiple overseas markets including Asia, Europe, and South America, and have gained recognition from many customers.

Busbar Machine News

We update product and technical knowledge related to busbar machines every day to help customers solve all problems encountered during busbar machine operation and busbar processing.

Get Satisfactory Customized Solutions from Fenghua CNC in China

Tell us your busbar processing requirements, and we will provide professional equipment solutions and quotations! After submitting your requirements, our staff will contact you within 24 hours to answer your questions about equipment selection, processing specifications, configuration, and other related issues.

验证码
We warmly welcome your application to become a distributor of our busbar machines and join us in expanding into overseas markets. We offer our partners competitive sales commissions and additional cash bonuses.

For detailed terms of cooperation, please contact our team via email at fenghuacnc@gmail.com or by phone/WhatsApp at +86 13225419773.

We are a professional Chinese manufacturer of busbar processing machines. We offer reliable, durable equipment and provide comprehensive customization services.

You can contact our sales manager via email (fenghuacnc@gmail.com) or by phone/WhatsApp (+86 13225419773). Please provide your busbar drawings or product samples; we will evaluate your requirements and recommend the most suitable model. We offer customized busbar processing machines with various functions or PLC systems and provide detailed technical quotations tailored to your specific needs.
Yes, we provide standard busbar molds—including bending, cutting, punching, and embossing molds—free of charge with the machine. For specific processing requirements, we also offer custom molds priced between $40 and $100.

If you require custom busbar molds, please send the detailed drawings to fenghuacnc@gmail.com, and our sales team will provide you with a quote.
It depends on the specific model and current inventory.

Standard three-station busbar machines are generally in stock, with delivery possible in as little as three days.

For customized busbar processing machines, the lead time is typically 7 to 15 working days.

For complex fully automatic busbar processing equipment and production lines, the lead time is approximately 20 to 30 working days.
All our busbar processing equipment undergoes comprehensive testing and commissioning prior to shipment. Typically, we provide remote technical support covering installation guidance, training, and troubleshooting.

For fully automated busbar production lines, we can arrange for technical personnel to provide on-site installation, commissioning, and training services upon customer request.
You are very welcome to visit our factory to inspect our busbar processing equipment.

Please contact our sales manager via email (fenghuacnc@gmail.com) or phone/WhatsApp (+86 13225419773) and let us know your travel schedule. We will provide a formal business invitation letter to facilitate your visit.
For all our busbar processing machine models, the payment terms are a 30% down payment, with the remaining 70% balance due before shipment.
Our standard 3-in-1 busbar processing machines come in three models: 303, 503, and 803. The processing capacities are 160×16 mm for the Model 303, 260×16 mm for the Model 503, and 300×20 mm for the Model 803.