3-in-1 Busbar Machine
▌Product Description
The CNC Busbar Processing Machine is an integrated machine controlled by a CNC system, combining busbar bending, punching, and cutting functions. The machine consists of three independent processing units: punching, cutting, and bending. Each processing unit is equipped with an independent CNC system and touchscreen, allowing separate parameter settings and processing control. The positioning systems of the three processing units are all driven by servo motors, enabling precise control of processing positions, ensuring processing accuracy while improving production efficiency.
The NCZMXK-503-3-S CNC Busbar Processing Machine can process copper and aluminum busbars up to 260×16mm (width × thickness). It meets the processing requirements of large-size busbar manufacturers.
▌Parameters
The paThe parameters of the NCZMXK-503-3-S CNC Busbar Processing Machine help users quickly understand its processing range, maximum processing capacity, and main performance specifications. The detailed technical parameters are as follows:
| Parameter | NCZMXK-503-3-S |
|---|---|
| Maximum Punching Force | 500 kN |
| Punching Hole Diameter Range | φ4.3 - φ34mm |
| Maximum Punching Width / Thickness | 260mm / 16mm |
| Number of Punching Stations | 6 Stations |
| Punching Servo Positioning Accuracy | ±0.2mm |
| Punching Servo Positioning Length | 0-1000mm (Customizable) |
| Punching Servo Positioning Width | 0-200mm (Customizable) |
| Maximum Bending Force | 500 kN |
| Maximum Bending Width / Thickness | 260mm / 16mm |
| Maximum Vertical Bending Size | 10×100mm |
| Bending Servo Positioning Accuracy | ±0.2mm |
| Bending Servo Positioning Length | 0-800mm (Customizable) |
| Maximum Shearing Force | 500 kN |
| Maximum Shearing Width / Thickness | 260mm / 16mm |
| Shearing Servo Positioning Accuracy | ±0.2mm |
| Shearing Servo Positioning Length | 0-1000mm (Customizable) |
| PLC System | Siemens |
| PLC Controllers | 3 Units |
| Touch Screens | 3 Units |
| Motor Power | 3×4 kW |
| Standard Voltage | 380V 50Hz |
| Operating Language | Chinese / English |
▌Product video
▌Molds and Accessories
Standard Dies Equipped with the Main Machine | |
Punching Dies | φ7、φ9、φ11、φ13、φ17、φ21、φ13×18 φ17×21 |
Bending Dies | Small Flat Bending (R3), Large Flat Bending (R5), Horizontal Bending (R80 or R50), U-shaped Bending |
Shearing Die | 1 set |
Embossing Die | 1 set |
Other Accessories | |
Foot Pedal Switch | 3 pcs |
Lubrication Device | 1 set |
Hex Key Set | 1 set |
Proximity Switch | 1 pc |
Relay | 1 pc |
Grease Gun | 1 pc |
Laser Light | 1 pc |
Work Light | 1 pc |
Punch Pin | 1 pc |
Note:
The above are the standard mold accessories for the NCZMXK-503-3-S CNC Busbar Processing Machine. Before shipment, the punching mold specifications can be adjusted according to the customer's actual processing requirements. In addition to the standard molds, we can also provide customized molds based on different requirements, including busbar twisting molds, cable lug molds, indentation-free molds, one-step forming molds, rounding molds, and more.If you have special copper busbar processing requirements, you can provide busbar processing mold drawings or processing requirements. Please send them to our technical engineers via email at fenghuacnc@gmail.com or WhatsApp. We will design and customize the molds according to your requirements.
Display of Selected Molds：
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▌Product Details
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▌Why Choose Us?
1. Source Factory, Independent Production
Fenghua CNC is a professional manufacturer of busbar processing equipment with a complete production system, including machine assembly, mechanical machining, mold production, and quality inspection. The core components of the CNC Busbar Processing Machine are independently processed and assembled in our factory. We do not outsource production or assemble machines from third-party components, ensuring equipment quality, delivery time, and after-sales service from the source.
2. CNC Control System, Improving Processing Accuracy
The CNC Busbar Processing Machine adopts a Siemens CNC system, which can accurately control busbar punching, bending, and shearing processing parameters, reducing manual measurement errors and improving busbar processing accuracy. It also reduces material waste caused by processing errors.
3. Four-Axis Servo Positioning System, Achieving Precise Positioning
The machine is equipped with a four-axis servo positioning system, which can directly control the positioning devices of the shearing, punching, and bending units through the program. Operators only need to input the corresponding parameters to quickly complete busbar positioning and achieve repeated processing. It eliminates manual marking and measurement, improving overall processing efficiency.
4. Complete After-Sales Service System
Fenghua CNC provides overseas customers with installation guidance, operation training, technical support, and after-sales service for the CNC Busbar Processing Machine, helping customers quickly master equipment operation methods and ensuring long-term stable operation.
▌Frequently Asked Questions
1. What materials can the CNC Busbar Processing Machine process?
The CNC Busbar Processing Machine is mainly used for processing copper busbars and aluminum busbars. According to different configurations, it can perform cutting, punching, and bending operations on copper and aluminum busbars of different specifications. It is widely used in switchgear, distribution cabinets, and electrical equipment manufacturing industries.
2. What processing operations can the CNC Busbar Processing Machine perform?
The CNC Busbar Processing Machine adopts a Siemens CNC system, which can quickly and accurately complete round hole punching, oblong hole punching, busbar cutting, as well as various bending operations such as flat bending, L-shaped bending, U-shaped bending, and Z-shaped bending, ensuring consistent processing accuracy of busbar shearing, bending, and punching.
3. What is the maximum processing size of the CNC Busbar Processing Machine?
This NCZMXK-503-3-S CNC Busbar Processing Machine can process copper busbars and aluminum busbars with a maximum size of 260 × 16 mm (width × thickness). If you have processing requirements for busbars of different specifications, you can view the 3-in-1 Busbar Processing Machine series to get a suitable busbar processing equipment solution.
4. What is the difference between a CNC Busbar Processing Machine and a conventional busbar processing machine?
The CNC Busbar Processing Machine adopts a CNC control system and four-axis servo control technology. By inputting processing parameters through the program, it can accurately position busbar processing locations. It reduces manual measurement errors and improves busbar processing efficiency and accuracy.
5. Can the CNC Busbar Processing Machine be customized?
Yes, it can be customized. We can provide customized solutions according to customers’ processing requirements, including processing range, mold configuration, number of servo positioning systems, and electrical standards.
6. Is the CNC Busbar Processing Machine easy to operate?
The CNC Busbar Processing Machine is equipped with three touchscreens, which separately control the cutting, punching, and bending processing units. Operators can set busbar processing parameters through the touchscreens, and the machine will complete automatic positioning according to the input parameters. Operators only need to learn parameter settings to quickly master the operation of the machine.
