3-in-1 Busbar Machine
▌Product Description
The NCZMXK-303-3-S Automatic Busbar Processing Machine is an automated busbar processing machine specially designed for efficient copper and aluminum busbar fabrication. The machine integrates punching, cutting, and bending functions and is equipped with four servo control systems, which enable automatic adjustment and precise positioning of busbar processing positions according to different processing requirements. This reduces manual measurement errors and improves processing accuracy and production efficiency.
The NCZMXK-303-3-S Automatic Busbar Processing Machine can process copper busbars up to 160×16mm (width × thickness). It meets the processing requirements of most switchgear, distribution cabinet, and electrical equipment manufacturing companies.
▌Parameters
The parameters of the NCZMXK-303-3-S Automatic Busbar Processing Machine help users quickly understand its processing range, maximum processing capacity, and main performance specifications. The detailed technical parameters are as follows:
| Parameter | NCZMXK-303-3-S |
|---|---|
| Maximum Punching Force | 400 kN |
| Punching Hole Diameter Range | φ4.3 - φ34mm |
| Maximum Punching Width / Thickness | 160mm / 16mm |
| Number of Punching Stations | 6 Stations |
| Punching Servo Positioning Accuracy | ±0.2mm |
| Punching Servo Positioning Length | 0-1000mm (Customizable) |
| Punching Servo Positioning Width | 0-200mm (Customizable) |
| Maximum Bending Force | 400 kN |
| Maximum Bending Width / Thickness | 160mm / 16mm |
| Maximum Vertical Bending Size | 8×80mm |
| Bending Servo Positioning Accuracy | ±0.2mm |
| Bending Servo Positioning Length | 0-800mm (Customizable) |
| Maximum Shearing Force | 400 kN |
| Maximum Shearing Width / Thickness | 160mm / 16mm |
| Shearing Servo Positioning Accuracy | ±0.2mm |
| Shearing Servo Positioning Length | 0-1000mm (Customizable) |
| PLC System | Siemens |
| PLC Controllers | 3 Units |
| Touch Screens | 3 Units |
| Motor Power | 3×4 kW |
| Standard Voltage | 380V 50Hz |
| Working Table Size | 1300mm × 1200mm |
| Overall Dimensions | 2000mm × 1550mm × 1300mm |
| Machine Weight | 1800 kg |
| Operating Language | Chinese / English |
▌Product video
▌Molds and Accessories
Standard Dies Equipped with the Main Machine | |
Punching Dies | φ7、φ9、φ11、φ13、φ17、φ21、φ13×18 φ17×21 |
Bending Dies | Small Flat Bending (R3), Large Flat Bending (R5), Horizontal Bending (R80 or R50), U-shaped Bending |
Shearing Die | 1 set |
Embossing Die | 1 set |
Other Accessories | |
Foot Pedal Switch | 3 pcs |
Lubrication Device | 1 set |
Hex Key Set | 1 set |
Proximity Switch | 1 pc |
Relay | 1 pc |
Grease Gun | 1 pc |
Laser Light | 1 pc |
Work Light | 1 pc |
Punch Pin | 1 pc |
Note:
The above are the standard mold accessories for the NCZMXK-303-3-S Automatic Busbar Processing Machine. Before shipment, the punching mold specifications can be adjusted according to the customer's actual processing requirements. In addition to the standard molds, we can also provide customized molds based on different requirements, including busbar twisting molds, cable lug molds, indentation-free molds, one-step forming molds, rounding molds, and more.If you have special copper busbar processing requirements, you can provide busbar mold drawings or processing requirements. Please send them to our technical engineers via email at fenghuacnc@gmail.com or WhatsApp. We will design and customize the molds according to your requirements.
Display of Selected Molds：
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▌Product Details
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▌Why Choose Us?
1. Source Factory, Independent Production
Fenghua CNC is a professional manufacturer of busbar processing equipment with a complete production system, including machine assembly, mechanical machining, mold manufacturing, and quality inspection. The core components of the Automatic Busbar Processing Machine are independently processed and assembled in our factory. We do not outsource production or assemble machines from third-party components, ensuring equipment quality, delivery time, and after-sales service from the source.
2. Automated Processing, Improving Production Efficiency
The machine adopts a CNC system to control servo motors, enabling precise positioning of busbar processing positions. It reduces complicated manual measuring and positioning operations, significantly improves production efficiency, and saves processing time.
3. Four Servo Positioning Systems, Ensuring Processing Accuracy
The machine is equipped with four servo positioning systems, which enable precise positioning during busbar punching, cutting, and bending processes. It reduces errors caused by manual measurement and ensures the consistency of processed products.
4. Complete After-Sales Service System
Fenghua CNC provides overseas customers with installation guidance, operation training, technical support, and after-sales service for the Automatic Busbar Processing Machine, helping customers quickly master equipment operation methods and ensuring long-term stable operation.
▌Frequently Asked Questions
1. What materials can the Automatic Busbar Processing Machine process?
The Automatic Busbar Processing Machine is mainly used for processing copper and aluminum busbars. It can perform punching, cutting, and bending operations. By changing different specifications of molds, it can meet the processing requirements of busbars with different sizes. It is widely used in switchgear, distribution cabinets, and electrical equipment manufacturing industries.
2. What processing operations can the Automatic Busbar Processing Machine perform?
The machine automatically controls processing positions through a servo positioning system. It can quickly and accurately complete round hole punching, oblong hole punching, busbar cutting, as well as various bending operations such as flat bending, L-shaped bending, U-shaped bending, and Z-shaped bending, ensuring consistent busbar processing accuracy.
3. What size of copper busbars can this Automatic Busbar Processing Machine process?
The machine can process copper and aluminum busbars with a maximum size of 160 × 16 mm (width × thickness). If you have processing requirements for different specifications, you can view our 3-in-1 Busbar Processing Machine to learn more about equipment models and processing ranges.
4. What is the difference between an Automatic Busbar Processing Machine and a conventional busbar processing machine?
Compared with conventional busbar processing machines, the Automatic Busbar Processing Machine adopts a CNC control system and four-axis servo control technology, including two punching servo systems, one shearing servo system, and one bending servo system. It can automatically calculate and position busbar processing locations, reducing manual operation time and improving busbar processing efficiency and accuracy.
5. Can the Automatic Busbar Processing Machine be customized?
Yes. We can provide customized solutions according to customers’ processing requirements, including processing range, mold configuration, servo positioning quantity, and electrical standards.
6. Is the Automatic Busbar Processing Machine easy to operate?
The Automatic Busbar Processing Machine adopts a human-machine interface operation system. Operators can input busbar processing parameters through the CNC touchscreen, and the system will complete automatic positioning. It eliminates the need for manual busbar measurement, improves processing efficiency, and reduces operation difficulty.
7. Which industries are suitable for the Automatic Busbar Processing Machine?
The Automatic Busbar Processing Machine is mainly used in industries such as high and low voltage switchgear manufacturing, distribution cabinet production, electrical complete equipment manufacturing, new energy electrical equipment manufacturing, and transformer manufacturing, especially for enterprises requiring batch processing of copper and aluminum busbars.
