Yuanzhuang Industrial Park, Central District, Jinan, Shandong, China +86 13225419773 fenghuacnc@gmail.com

3-in-1 Busbar Machine

3-in-1 Busbar Machine

NCZMXK-803-3-S CNC Busbar Punching Bending Cutting Machine

NCZMXK-803-3-S CNC Busbar Punching Bending Cutting Machine integrates punching, cutting, and bending functions for copper and aluminum busbars. With 800 kN hydraulic force and three servo positioning systems, it provides efficient and preci
fenghuacnc@gmail.com    +86 13225419773
Description

▌Product Description


Busbar Punching Bending Cutting Machine integrates punching, cutting, and bending functions into one busbar processing machine. The three units are all driven by 7.5 kW motors with hydraulic systems, which can output 80-ton hydraulic force. The three working stations can operate simultaneously without interference. The machine adopts Siemens PLC control and is equipped with three servo positioning systems, which can realize automatic positioning during the busbar processing process of the three units. This greatly improves processing efficiency.

The machine can process copper and aluminum busbars with a maximum size of 300 × 20 mm (width × thickness). It is suitable for the manufacturing of switchgear, distribution cabinets, and electrical complete equipment, helping enterprises improve production efficiency and achieve efficient and reliable busbar processing.
 

Parameters


The technical parameters of the NCZMXK-803-3-S Busbar Punching Bending Cutting Machine help users quickly understand its processing range, maximum processing capacity, and key performance specifications. The detailed technical parameters are as follows:

ParameterNCZMXK-803-3-S
Maximum Punching Force800 kN
Punching Hole Diameter Rangeφ4.3–φ34 mm
Maximum Punching Width/Thickness300 mm / 20 mm
Number of Punching Stations6 stations
Punching Servo Positioning Accuracy±0.2 mm
Punching Servo Positioning Length0–1000 mm (customizable)
Punching Servo Positioning Width0–300 mm (customizable)
Maximum Bending Force800 kN
Maximum Bending Width/Thickness300 mm / 20 mm
Maximum Edgewise Bending Size10 × 100 mm
Bending Servo Positioning Accuracy±0.2 mm
Bending Servo Positioning Length0–800 mm (customizable)
Maximum Shearing Force800 kN
Maximum Shearing Width/Thickness300 mm / 20 mm
Shearing Servo Positioning Accuracy±0.2 mm
Shearing Servo Positioning Length0–1000 mm (customizable)
PLC SystemSiemens
PLC Controllers3
Touch Screens3
Motor Power3 × 7.5 kW
Standard Voltage380 V, 50 Hz
Operating LanguageChinese / English

▌Product video


 

▌Molds and Accessories


Standard Dies Equipped with the Main Machine

Punching Dies

φ7、φ9、φ11、φ13、φ17、φ21、φ13×18 φ17×21

Bending Dies

Small Flat Bending (R3), Large Flat Bending (R5), Horizontal Bending (R80 or R50), U-shaped Bending

Shearing Die

set

Embossing Die

set

Other Accessories

Foot Pedal Switch

pcs

Lubrication Device

set

Hex Key Set

set

Proximity Switch

pc

Relay

pc

Grease Gun

pc

Laser Light

pc

Work Light

pc

Punch Pin

pc

Note:
The above are the standard molds and accessories for the NCZMXK-803-3-S Busbar Punching Bending Cutting Machine. Before the machine is shipped from the factory, the specifications of the punching molds can be adjusted according to the customer's actual processing requirements. In addition to the standard molds, we can also provide special molds according to different requirements, including twist bending molds, cable lug molds, mark-free molds, one-step forming molds, and corner rounding molds.If you have special copper busbar processing requirements, you can send us the busbar processing mold drawings or processing requirements by email at fenghuacnc@gmail.com or via WhatsApp. Our technical engineers will design and customize the molds according to your requirements.

Display of Selected Molds:

▌Product Details


▌Why Choose Us?


1. Source Factory, In-House Production

Fenghua CNC is a professional busbar processing equipment manufacturer with a complete production system covering machine assembly, mechanical processing, mold production, and testing. The core components of the Busbar Punching Bending Cutting Machine are independently processed and assembled in our factory, without outsourcing or third-party assembly, ensuring equipment quality, delivery time, and after-sales service from the source.

2. Three Functions in One Machine, Meeting Various Needs

The Busbar Punching Bending Cutting Machine integrates three processing functions: punching, cutting, and bending. One machine can complete round hole and oblong hole punching, busbar cutting, as well as various bending operations such as flat bending, L-shaped bending, and U-shaped bending.

3. Three Independent Hydraulic Systems for Stable Processing

The Busbar Punching Bending Cutting Machine uses three 7.5 kW motors to independently drive three separate hydraulic systems, providing 80-ton hydraulic force for the punching, cutting, and bending units. The three processing units can work independently or simultaneously without interfering with each other, improving production efficiency while ensuring stable processing.

4. Automatic Positioning for All Three Units

The machine is equipped with three independent servo positioning systems. Processing parameters can be set through the touch screens to achieve automatic positioning for all three processing units, reducing tedious manual measurement and calibration steps and improving busbar processing efficiency and positioning accuracy.

5. Complete After-Sales Service System

Fenghua CNC provides overseas customers with installation guidance, operation training, technical support, and after-sales service for the Busbar Punching Bending Cutting Machine. We help customers quickly master the operation of the machine and ensure its long-term stable operation.

 

▌Frequently Asked Questions


1. What materials is the Busbar Punching Bending Cutting Machine mainly used to process?

The Busbar Punching Bending Cutting Machine is mainly used for punching, cutting, and bending copper and aluminum busbars. It can process busbars in different specifications and is widely used in switchgear, distribution cabinets, and electrical equipment manufacturing industries.

2. What processing operations can the Busbar Punching Bending Cutting Machine perform?

The machine integrates three processing functions: punching, cutting, and bending. It can perform round hole and oblong hole punching, busbar cutting, as well as various bending operations such as flat bending, L-shaped bending, U-shaped bending, and Z-shaped bending to meet different busbar processing requirements.

3. What size of copper busbar can this Busbar Punching Bending Cutting Machine process?

The NCZMXK-803-3-S Busbar Punching Bending Cutting Machine can process copper and aluminum busbars with a maximum size of 300 × 20 mm (width × thickness). If you have busbar processing requirements in different specifications, you can view our 3-in-1 Busbar Processing Machine series to find a suitable busbar processing equipment solution.

4. What is the difference between the Busbar Punching Bending Cutting Machine and an ordinary busbar processing machine?

The Busbar Punching Bending Cutting Machine uses three 7.5 kW motors to independently drive three separate hydraulic systems, providing 800 kN of processing force. It is also equipped with three servo positioning systems. By entering processing parameters through the program, the busbar processing position can be accurately positioned. This reduces manual measurement errors and improves busbar processing efficiency and accuracy.

5. Can the Busbar Punching Bending Cutting Machine be customized?

Yes, it can be customized. We can provide customized solutions according to the customer's processing requirements, including processing dimensions, mold configuration, and electrical standards.

6. What services are provided to overseas customers who purchase the Busbar Punching Bending Cutting Machine?

Fenghua CNC provides overseas customers with equipment technical consultation, installation guidance, operation training, spare parts support, and after-sales service. We help customers quickly put the machine into production and ensure its long-term stable operation.


 

 

 

 

 

 

 

 

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Get Tailored Solutions from Fenghua CNC, China

Tell us your busbar processing requirements, and we will provide professional equipment solutions and quotations! After submitting your inquiry, our team will contact you within 24 hours to answer your questions about equipment selection, processing specifications, configurations, and more.

FAQs

Can I become your company's exclusive distributor in my country? +

We warmly welcome your application to become a distributor of our busbar machines and join us in expanding into overseas markets. We offer our partners competitive sales commissions and additional cash bonuses.

For detailed terms of cooperation, please contact our team via email at fenghuacnc@gmail.com or by phone/WhatsApp at +86 13225419773.


Where can you purchase reliable, high-quality busbar machines? +

We are a professional Chinese manufacturer of busbar processing machines. We offer reliable, durable equipment and provide comprehensive customization services.

You can contact our sales manager via email (fenghuacnc@gmail.com) or by phone/WhatsApp (+86 13225419773). Please provide your busbar drawings or product samples; we will evaluate your requirements and recommend the most suitable model. We offer customized busbar processing machines with various functions or PLC systems and provide detailed technical quotations tailored to your specific needs.



Do you provide busbar molds when purchasing your busbar machines? +

Yes, we provide standard busbar molds—including bending, cutting, punching, and embossing molds—free of charge with the machine. For specific processing requirements, we also offer custom molds priced between $40 and $100.

If you require custom busbar molds, please send the detailed drawings to fenghuacnc@gmail.com, and our sales team will provide you with a quote.


What is the delivery lead time for this busbar machine? +

It depends on the specific model and current inventory.

Standard three-station busbar machines are generally in stock, with delivery possible in as little as three days.

For customized busbar processing machines, the lead time is typically 7 to 15 working days.

For complex fully automatic busbar processing equipment and production lines, the lead time is approximately 20 to 30 working days.


Do you send engineers overseas to provide on-site installation, training, or commissioning services? +

All our busbar processing equipment undergoes comprehensive testing and commissioning prior to shipment. Typically, we provide remote technical support covering installation guidance, training, and troubleshooting.

For fully automated busbar production lines, we can arrange for technical personnel to provide on-site installation, commissioning, and training services upon customer request.



Can we visit your factory in person? +

You are very welcome to visit our factory to inspect our busbar processing equipment.

Please contact our sales manager via email (fenghuacnc@gmail.com) or phone/WhatsApp (+86 13225419773) and let us know your travel schedule. We will provide a formal business invitation letter to facilitate your visit.


What are the payment terms for your busbar machines? +

For all our busbar processing machine models, the payment terms are a 30% down payment, with the remaining 70% balance due before shipment.

What specifications of copper busbars can your standard 3-in-1 machines process? +

Our standard 3-in-1 busbar processing machines come in three models: 303, 503, and 803. The processing capacities are 160×16 mm for the Model 303, 260×16 mm for the Model 503, and 300×20 mm for the Model 803.