Yuanzhuang Industrial Park, Central District, Jinan, Shandong, China +86 13225419773 fenghuacnc@gmail.com

Busbar Processing Machine

Busbar Processing Machine

CNC Busbar Chamfering Machine

CNC Busbar Chamfering Machine is a CNC milling machine specially designed for precision machining of copper and aluminum busbar ends and edges. It is mainly used for automatic milling of busbar end chamfers, arcs (R angles) and special edge
fenghuacnc@gmail.com    +86 13225419773
Description

▌Product Description


The CNC Busbar Chamfering Machine is a busbar processing machine specially designed for chamfering and arc machining at the ends of copper and aluminum busbars. The machine adopts a CNC control system. The operator enters processing instructions through the human-machine interface, enabling automatic tool changing, automatic busbar clamping, and automatic milling of the busbar. It supports 10 busbar end and edge processing methods, including round corners (R corners), semicircles, bevels, arcs, irregular round corners, and other processing types.

The NCXJ-200 CNC Busbar Chamfering Machine can process copper and aluminum busbars with a maximum size of 200 × 12 mm (width × thickness). It is widely used in the electrical equipment manufacturing industry, including high- and low-voltage switchgear, transformers, and new energy equipment.

Parameters


To determine whether a CNC Busbar Chamfering Machine meets your production requirements, you should focus on the equipment processing range, spindle parameters, and tool configuration. Below are the technical specifications of the NCXJ-200 model recommended by Fenghua CNC, a busbar chamfering machine supplier:

         NCXJ-200 CNC Busbar Chamfering Machine

Unit

Parameter

Cutting Part

Spindle Speed

rpm

4000

Motor Power

Kw

5.5

Tool Holder Model

 

BT40

Feeding Part

X-axis Travel

mm

560 

Y-axis Travel

mm

350

Servo Power

KW

2 x 1.5

Feed Speed

mm/min

3000

Tool Parameters (Diameter)

mm

70

Number of Tool Magazine

6tools

Minimum Allowable Plate Length

mm

160    

Maximum Allowable Plate Size (Width × Thickness)

mm

200×12  

Minimum Allowable Plate Size (Width × Thickness)

mm

30×3    

Total Weight

Kg

1960

Machine Footprint: Length × Width

mm

3400 (including feeding rack) × 1600 × 2050

Air Supply Pressure

Mpa

0.5-0.65

▌Product video


▌Molds and Accessories


Name

Tool Model

Quantity

Tool Holder

BT40-GA70

6 sets

Cutter Head

R6.5*70

1 set (Suitable for copper busbar thickness of 11-12 mm)

R5.5*70

1 set (Suitable for copper busbar thickness of 9-10 mm)

R4.5*70

1 set (Suitable for copper busbar thickness of 7-8 mm)

R3.5*70

1 set (Suitable for copper busbar thickness of 6 mm)

R3*70

1 set (Suitable for copper busbar thickness of 5 mm)

R2.5*70

1 set (Suitable for copper busbar thickness of 3-4 mm)

Note:

The above are the standard mold accessories for the NCXJ-200 CNC Busbar Chamfering Machine. Before the machine is delivered, the specifications of the busbar processing tool heads can be adjusted according to the customer's actual processing requirements. If you have special processing requirements, you can provide the busbar arc processing requirements and send them to our technical engineers via Gmail or WhatsApp. We will design and customize the molds according to your requirements.

 

Display of Selected Molds:

▌Product Details


▌Why Choose Us?


1. Source Factory, In-House Production
Fenghua CNC is a professional busbar processing equipment manufacturer with a complete production system covering machine assembly, mechanical machining, mold production, and inspection. The core components of the CNC Busbar Chamfering Machine are independently machined and assembled in our factory, without outsourcing or assembly from external components, ensuring equipment quality, delivery time, and after-sales service from the source.

2. High-Precision Servo Drive System to Ensure Processing Accuracy
The X and Y axes use high-performance servo motors and servo drives to achieve precise motion control. The transmission system is equipped with Taiwan HIWIN high-precision ball screws and linear guides, featuring stable operation, high positioning accuracy, low noise, and long service life, ensuring stable processing accuracy during long-term operation of the machine.

3. CNC System Control for Easy Operation
The machine adopts CNC system control. The operator only needs to enter parameters through the human-machine interface, and the system can automatically generate the processing program to achieve automatic processing of different contours at the busbar ends.

4. Multiple Processing Modes to Meet Complex Busbar Processing Requirements
The CNC Busbar Chamfering Machine supports 10 busbar end and edge processing methods. It can not only complete standard chamfering, but also perform round corners (R corners), semicircles, bevels, arcs, irregular round corners, irregular bevels, and stepped composite contour processing, meeting the processing requirements of different shapes of copper and aluminum busbars and improving the processing adaptability of the machine.

5. Comprehensive After-Sales Service System
Fenghua CNC provides overseas customers with installation guidance, operation training, technical support, and after-sales service for CNC Busbar Chamfering Machines, helping customers quickly master the operation of the machine and ensuring its long-term stable operation.

▌Frequently Asked Questions


1. What materials is the CNC Busbar Chamfering Machine mainly used to process?
The CNC Busbar Chamfering Machine is mainly used for milling different contours at the ends of copper busbars and aluminum busbars. It is widely used in switchgear, distribution cabinets, and the electrical equipment manufacturing industry.

2. What processing operations can the CNC Busbar Chamfering Machine perform?
The Busbar Chamfering Machine has 10 different processing shapes for busbar end processing: round corners, semicircles, bevels, arcs, irregular round corners, irregular bevels, round corner and bevels, stepped round corners, stepped bevels, and stepped arcs.

3. What is the maximum width and thickness of copper and aluminum busbars that the CNC Busbar Chamfering Machine can process?
The maximum processing range of the Busbar Chamfering Machine is 200 mm × 12 mm (width × thickness). The minimum processing range is 30 mm × 3 mm (width × thickness).

4. Can the Busbar Chamfering Machine be used together with a Busbar Punching and Shearing Machine and a Busbar Bending Machine?
Yes. The
Busbar Punching and Shearing Machine is mainly used for busbar punching and cutting, the Busbar Bending Machine is used for busbar bending, and the Busbar Chamfering Machine is mainly used for busbar end and edge processing. The three busbar processing machines can be used together according to actual processing requirements, and can also be combined into a busbar processing solution for fully CNC-controlled busbar punching, cutting, bending, and arc processing.

5. Can the CNC Busbar Chamfering Machine be customized?
Yes, it can be customized. We can provide customized solutions according to the customer's processing requirements, including processing dimensions, tool configuration, electrical standards, and control system. If you would like to learn more about busbar processing equipment and different processing solutions, you can view our
Busbar Processing Machine series.

6. Can the Busbar Chamfering Machine automatically change tools?
The machine is equipped with an automatic tool magazine and can be configured with multiple forming tools according to processing requirements, enabling automatic tool changing. It adopts BT40 standard tool holders. According to different processing requirements, the tool can be changed with one click, making the operation simple and fast.

7. What services are provided to overseas customers who purchase the CNC Busbar Chamfering Machine?
Fenghua CNC provides overseas customers with technical consultation, installation guidance, operation training, spare parts support, and after-sales service, helping customers quickly put the machine into production and ensuring its long-term stable operation.

 

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Get Tailored Solutions from Fenghua CNC, China

Tell us your busbar processing requirements, and we will provide professional equipment solutions and quotations! After submitting your inquiry, our team will contact you within 24 hours to answer your questions about equipment selection, processing specifications, configurations, and more.

FAQs

Can I become your company's exclusive distributor in my country? +

We warmly welcome your application to become a distributor of our busbar machines and join us in expanding into overseas markets. We offer our partners competitive sales commissions and additional cash bonuses.

For detailed terms of cooperation, please contact our team via email at fenghuacnc@gmail.com or by phone/WhatsApp at +86 13225419773.


Where can you purchase reliable, high-quality busbar machines? +

We are a professional Chinese manufacturer of busbar processing machines. We offer reliable, durable equipment and provide comprehensive customization services.

You can contact our sales manager via email (fenghuacnc@gmail.com) or by phone/WhatsApp (+86 13225419773). Please provide your busbar drawings or product samples; we will evaluate your requirements and recommend the most suitable model. We offer customized busbar processing machines with various functions or PLC systems and provide detailed technical quotations tailored to your specific needs.



Do you provide busbar molds when purchasing your busbar machines? +

Yes, we provide standard busbar molds—including bending, cutting, punching, and embossing molds—free of charge with the machine. For specific processing requirements, we also offer custom molds priced between $40 and $100.

If you require custom busbar molds, please send the detailed drawings to fenghuacnc@gmail.com, and our sales team will provide you with a quote.


What is the delivery lead time for this busbar machine? +

It depends on the specific model and current inventory.

Standard three-station busbar machines are generally in stock, with delivery possible in as little as three days.

For customized busbar processing machines, the lead time is typically 7 to 15 working days.

For complex fully automatic busbar processing equipment and production lines, the lead time is approximately 20 to 30 working days.


Do you send engineers overseas to provide on-site installation, training, or commissioning services? +

All our busbar processing equipment undergoes comprehensive testing and commissioning prior to shipment. Typically, we provide remote technical support covering installation guidance, training, and troubleshooting.

For fully automated busbar production lines, we can arrange for technical personnel to provide on-site installation, commissioning, and training services upon customer request.



Can we visit your factory in person? +

You are very welcome to visit our factory to inspect our busbar processing equipment.

Please contact our sales manager via email (fenghuacnc@gmail.com) or phone/WhatsApp (+86 13225419773) and let us know your travel schedule. We will provide a formal business invitation letter to facilitate your visit.


What are the payment terms for your busbar machines? +

For all our busbar processing machine models, the payment terms are a 30% down payment, with the remaining 70% balance due before shipment.

What specifications of copper busbars can your standard 3-in-1 machines process? +

Our standard 3-in-1 busbar processing machines come in three models: 303, 503, and 803. The processing capacities are 160×16 mm for the Model 303, 260×16 mm for the Model 503, and 300×20 mm for the Model 803.