Yuanzhuang Industrial Park, Central District, Jinan, Shandong, China +86 13225419773 fenghuacnc@gmail.com

Busbar Processing Machine

Busbar Processing Machine

Multifunctional Busbar Processing Machine

Multi-function busbar processing machine is designed for versatile copper and aluminum busbar fabrication. It supports multiple processing operations with flexible configurations, high precision and efficiency, making it ideal for switchgea
fenghuacnc@gmail.com    +86 13225419773
Description

▌Product Description


A multifunctional busbar processing machine is a 3-in-1 busbar processing machine that integrates punching, shearing, and bending. The machine is mainly used for processing copper busbars and aluminum busbars. By configuring different processing dies for different stations, one machine can complete various processing operations, including round holes, oblong holes, chamfering, flat bending, U-shaped bending, embossing, and twisting. Fenghua CNC provides multiple models of multifunctional busbar processing machines with different specifications. Customers can choose the suitable machine model according to their actual processing requirements. The machines are widely used in switchgear manufacturing, distribution cabinets, transformers, and other electrical equipment production industries.

Parameters


Fenghua CNC provides multiple models of multifunctional busbar processing machines with different specifications. The following is a comparison of the technical parameters of the main models. Customers can choose the suitable machine model according to their busbar processing specifications and actual production requirements.

ParameterMX-303KSSKMX-503BSSKMX-803BSSK
Maximum punching force400KN500KN800KN
Punching diameter rangeφ4.3- φ34mmφ4.3- φ34mmφ4.3- φ34mm
Maximum punching width/thickness160MM/16mm260MM/16mm300MM/20mm
Number of punching stations6-station6-station6-station
Maximum bending force400KN500KN800KN
Maximum bending width/thickness160MM/16mm260MM/16mm300MM/20mm
Bending accuracy tolerance±0.2°±0.2°±0.2°
Maximum shearing force400KN500KN800KN
Maximum shearing width/thickness160MM/16mm260MM/16mm300MM/20mm
PLC systemSiemensSiemensSiemens
Motor power3×4 KW5.5 KW7.5 KW
Standard operating voltage380V 50Hz380V 50Hz380V 50Hz
▌Product video

▌Molds and Accessories


Standard Dies Equipped with the Main Machine

Punching Dies

φ7、φ9、φ11、φ13、φ17、φ21、φ13×18 φ17×21

Bending Dies

Small Flat Bending (R3), Large Flat Bending (R5), Horizontal Bending (R80 or R50), U-shaped Bending

Shearing Die

set

Embossing Die

set

Other Accessories

Foot Pedal Switch

pcs

Lubrication Device

set

Hex Key Set

set

Proximity Switch

pc

Relay

pc

Grease Gun

pc

Laser Light

pc

Work Light

pc

Punch Pin

pc

Note:
The above are the standard dies and accessories for the multifunctional busbar processing machine. Before the machine is shipped from the factory, the specifications of the punching dies can be adjusted according to the customer's actual processing requirements. In addition to the standard dies, we can also provide special dies according to different requirements, including twisting dies, terminal crimping dies, no-mark dies, one-step forming dies, and corner rounding dies. If you have special copper busbar processing requirements, you can provide us with busbar processing die drawings or processing requirements. You can send them to our technical engineers by email at fenghuacnc@gmail.com or via WhatsApp, and we will design and customize the dies according to your requirements.

Display of Selected Molds:

▌Product Details


 MX-303KSSK  MX-503BSSKMX-803BSSK 

 

Multifunctional Busbar Processing Machine Applications


Multifunctional busbar processing machines are widely used in power equipment manufacturing, electrical switchgear assembly, new energy equipment, and other industries. They are mainly used for punching, shearing, and bending copper busbars.

  • ▪ High- and Low-Voltage Switchgear Manufacturing
  • ▪ Distribution Cabinet Manufacturing
  • ▪ Power Equipment Manufacturing
  • ▪ Transformer Manufacturing
  • ▪ New Energy Equipment Manufacturing
  • ▪ Busbar Trunking System Manufacturing

▌Why Choose Us?


1. Source Factory, In-House Production

Fenghua CNC is a professional busbar processing machine manufacturer with a complete production system covering complete machine assembly, mechanical processing, die production, and testing. The core components of the multifunctional busbar processing machine are all processed and assembled in our own factory, without outsourcing or assembly from third-party components, ensuring equipment quality, delivery time, and after-sales service from the source.

2. One Machine for Multiple Busbar Processing Operations

The multifunctional busbar processing machine integrates punching, shearing, and bending functions into one machine. It can complete various processing operations according to actual processing requirements, including shearing, round holes, oblong holes, flat bending, U-shaped bending, chamfering, embossing, and twisting. For companies that need to perform multiple busbar processing operations, there is no need to frequently change machines. One machine can complete multiple processing operations.

3. Multiple Models Available for Different Production Requirements

Fenghua CNC provides multiple models of multifunctional busbar processing machines with different specifications. Customers can choose a suitable machine model according to busbar width, thickness, processing operations, and production requirements. If you need to learn more about our machine models, you can view our 3-in-1 busbar processing machine series.

4. Complete After-Sales Service System

Fenghua CNC provides overseas customers who purchase multifunctional busbar processing machines with equipment installation guidance, operation training, technical support, and after-sales service. We help customers quickly master the operation of the equipment and ensure its long-term stable operation.

▌Frequently Asked Questions


  • 1、What materials is the multifunctional busbar processing machine mainly used to process?
    The multifunctional busbar processing machine is mainly used to process copper and aluminum busbars. The corresponding machine model can be selected according to different busbar specifications and processing requirements. It is commonly used in industries such as power equipment, switchgear, and distribution cabinets.
  • 2、What processing operations can the multifunctional busbar processing machine perform?
    The multifunctional busbar processing machine has three processing units for punching, shearing, and bending. By changing different processing dies, it can complete more than 10 processing operations, including round holes, oblong holes, shearing, flat bending, U-shaped bending, Z-shaped bending, as well as special busbar processing such as embossing and twisting.
  • 3、What size busbars can the multifunctional busbar processing machine process?
    The multifunctional busbar processing machine is also known as a 3-in-1 busbar processing machine. Common models include the 303, 503, and 803 series, which can process copper and aluminum busbars with maximum sizes of 160×16mm, 260×16mm, and 300×20mm, respectively. If you need to learn more about busbar processing machine specifications, you can visit our 3-in-1 busbar processing machine product page for more information.
  • 4、Can the multifunctional busbar processing machine be customized?
    Yes, it can be customized. We can provide customized solutions according to the customer's processing requirements, including processing dimensions, die configurations, electrical standards, and automation function upgrades.
  • 5、Can the dies of the multifunctional busbar processing machine be replaced?
    Yes. The multifunctional busbar processing machine can be equipped with different dies according to different processing operations, including punching dies, bending dies, and other special processing dies, to meet the processing requirements of busbars with different specifications and shapes.
  • 6、What services are provided to overseas customers who purchase a multifunctional busbar processing machine?
    Fenghua CNC provides overseas customers with technical consultation, installation guidance, operation training, spare parts support, and after-sales service, helping customers quickly put the machine into production.

 

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Get Tailored Solutions from Fenghua CNC, China

Tell us your busbar processing requirements, and we will provide professional equipment solutions and quotations! After submitting your inquiry, our team will contact you within 24 hours to answer your questions about equipment selection, processing specifications, configurations, and more.

FAQs

Can I become your company's exclusive distributor in my country? +

We warmly welcome your application to become a distributor of our busbar machines and join us in expanding into overseas markets. We offer our partners competitive sales commissions and additional cash bonuses.

For detailed terms of cooperation, please contact our team via email at fenghuacnc@gmail.com or by phone/WhatsApp at +86 13225419773.


Where can you purchase reliable, high-quality busbar machines? +

We are a professional Chinese manufacturer of busbar processing machines. We offer reliable, durable equipment and provide comprehensive customization services.

You can contact our sales manager via email (fenghuacnc@gmail.com) or by phone/WhatsApp (+86 13225419773). Please provide your busbar drawings or product samples; we will evaluate your requirements and recommend the most suitable model. We offer customized busbar processing machines with various functions or PLC systems and provide detailed technical quotations tailored to your specific needs.



Do you provide busbar molds when purchasing your busbar machines? +

Yes, we provide standard busbar molds—including bending, cutting, punching, and embossing molds—free of charge with the machine. For specific processing requirements, we also offer custom molds priced between $40 and $100.

If you require custom busbar molds, please send the detailed drawings to fenghuacnc@gmail.com, and our sales team will provide you with a quote.


What is the delivery lead time for this busbar machine? +

It depends on the specific model and current inventory.

Standard three-station busbar machines are generally in stock, with delivery possible in as little as three days.

For customized busbar processing machines, the lead time is typically 7 to 15 working days.

For complex fully automatic busbar processing equipment and production lines, the lead time is approximately 20 to 30 working days.


Do you send engineers overseas to provide on-site installation, training, or commissioning services? +

All our busbar processing equipment undergoes comprehensive testing and commissioning prior to shipment. Typically, we provide remote technical support covering installation guidance, training, and troubleshooting.

For fully automated busbar production lines, we can arrange for technical personnel to provide on-site installation, commissioning, and training services upon customer request.



Can we visit your factory in person? +

You are very welcome to visit our factory to inspect our busbar processing equipment.

Please contact our sales manager via email (fenghuacnc@gmail.com) or phone/WhatsApp (+86 13225419773) and let us know your travel schedule. We will provide a formal business invitation letter to facilitate your visit.


What are the payment terms for your busbar machines? +

For all our busbar processing machine models, the payment terms are a 30% down payment, with the remaining 70% balance due before shipment.

What specifications of copper busbars can your standard 3-in-1 machines process? +

Our standard 3-in-1 busbar processing machines come in three models: 303, 503, and 803. The processing capacities are 160×16 mm for the Model 303, 260×16 mm for the Model 503, and 300×20 mm for the Model 803.